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What do the different colors on TIG electrodes mean?

Updated: May 12

In the world of TIG (Tungsten Inert Gas) welding, choosing the right electrode is crucial for achieving precise and high-quality welds. With TIG welding its important to understand the appropriate electrode for each welding application. TIG welding electrodes serve as the conductive medium in TIG welding processes. They come in various metal compositions, each offering unique characteristics suited to specific welding applications and materials.


Differences in Metal Types and Color Coding: TIG electrodes are available in several metal compositions, including pure tungsten, thoriated tungsten, ceriated tungsten, lanthanated tungsten, and zirconiated tungsten. To aid in identification, these electrodes are color-coded according to their metal composition. Here's a breakdown of the color coding schema:

Metal Type

Color Code

Pure Tungsten

Green

Thoriated Tungsten

Red

Ceriated Tungsten

Orange

Lanthanated Tungsten

Blue

Zirconiated Tungsten

Brown

AWS and ANSI Standards: Our TIG welding electrodes adhere to rigorous testing standards set by the American Welding Society (AWS) and the American National Standards Institute (ANSI). These standards ensure the quality, performance, and safety of our products, covering criteria such as chemical composition, mechanical properties, and dimensional tolerances.



At Azotherm Welding we offer a comprehensive selection of TIG welding electrodes categorized by metal type and diameter. Each product listing provides detailed specifications, including metal composition, color code, and compatibility with various welding applications. Our user-friendly interface allows you to navigate through our inventory, compare products, and make informed purchasing decisions with ease.


Amperage Rating and Ideal Applications: To help welders select the right electrode for their needs, here's a summary table of amperage ratings for each type of TIG welding electrode (this will vary with diameter):

Metal Type

Amperage Rating (Amps)

Pure Tungsten

50 - 150

Thoriated Tungsten

50 - 250

Ceriated Tungsten

50 - 200

Lanthanated Tungsten

50 - 200

Zirconiated Tungsten

50 - 250

Furthermore, here's a table outlining the ideal metals to be welded with each type of TIG welding electrode:

Metal Type

Ideal Metals for Welding

Pure Tungsten

Aluminum and Magnesium

Thoriated Tungsten

Carbon and Stainless Steel

Ceriated Tungsten

Alloy and Stainless Steel

Lanthanated Tungsten

Stainless Steel and Aluminum

Zirconiated Tungsten

Stainless Steel and Nickel Alloy

TIG welding electrodes play a pivotal role in achieving precise and high-quality welds. By understanding the differences in metal types, deciphering the color coding schema, and adhering to stringent AWS and ANSI standards, welders can confidently select the right

electrode for their specific applications. At Azotherm Welding, we are committed to providing high-quality TIG welding electrodes that meet the highest standards of performance and reliability, empowering welders to excel in their craft.


PPE is paramount in welding, dont forget your Slickman Welding Gloves and your Seraphina CarbonX FR shirts to protect you from flash fire and the molten metal you're throwing around.



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