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Total Heat Loss (THL): Unlocking Comfort and Safety in Flame-Resistant Fabrics

In the world of flame-resistant (FR) fabrics, achieving the delicate balance between safety and comfort is paramount. While protection against heat and flames is crucial, it's equally essential for FR clothing to allow for adequate heat dissipation to prevent overheating and discomfort for the wearer. Enter Total Heat Loss (THL), a key metric that holds the key to optimizing the performance of FR textiles. Here we'll explore the concept of THL and its significance in enhancing comfort and safety in flame-resistant fabrics.


Shown here is the AzoShield 211 FR Glove sold at Azotherm Safety Apparel.


Understanding Total Heat Loss (THL): Total Heat Loss (THL) refers to the ability of a fabric to release excess heat and moisture vapor generated by the body, thereby maintaining a comfortable microclimate between the skin and the garment. Unlike traditional non-breathable materials, which trap heat and moisture, fabrics with high THL values promote airflow and moisture transfer, keeping the wearer cool and dry even in demanding environments.


Measuring THL: THL is typically quantified in units of Watts per square meter (W/m²) or in RET (Resistance to Evaporative Heat Transfer), which represents the resistance of a fabric to the transfer of moisture vapor. Higher THL values indicate better breathability and heat dissipation properties, translating to improved comfort for the wearer.


The Significance of THL in Flame-Resistant Fabrics: THL plays a crucial role in optimizing the performance and comfort of flame-resistant garments for various applications. Here's why THL is significant:

  1. Comfort Enhancement: Fabrics with high THL values facilitate the rapid evaporation of sweat and moisture, preventing the accumulation of heat and humidity inside the garment. This helps maintain a comfortable body temperature and reduces the risk of heat stress or discomfort during prolonged wear.

  2. Productivity and Performance: Comfortable workers are more productive and alert, making THL an essential consideration for industries where focus and concentration are critical, such as firefighting, manufacturing, and utilities. By minimizing heat buildup and moisture retention, FR clothing with high THL values enables workers to perform their tasks effectively without distraction.

  3. Compliance with Standards: Many industry standards and regulations governing protective clothing include requirements for breathability and comfort, alongside thermal protection. THL values are used to assess compliance with these standards, ensuring that flame-resistant garments offer both safety and comfort benefits to the wearer.

Choosing the Right Flame-Resistant Fabric: When selecting flame-resistant fabrics for protective clothing, it's essential to consider THL values alongside other performance metrics such as thermal protection, durability, and compliance with safety standards. For example, NFPA 1971 requires garments to have a minimum THL of 325 W/m2. Look for fabrics that strike the right balance between THL and thermal protection, providing optimal comfort and safety in demanding environments.


Shown here is a woven bled of OPAN/Nomex sold exclusively at Azotherm Safety Apparel.


Total Heat Loss (THL) is a critical factor in optimizing the comfort and safety of flame-resistant fabrics. By promoting heat dissipation and moisture transfer, fabrics with high THL values offer wearers a breathable and comfortable experience without compromising on protection against heat and flames. As the demand for functional and comfortable FR clothing continues to grow, THL remains a key metric in driving innovation and advancement in the field of protective textiles. Let Azotherm Safety Apparel assist you with you FR fabric needs. Email trevor@azothermsafety.com for information about FR fabric consulting, sourcing and sales.

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